Precious metal recovery from electronic waste by a porous porphyrin polymer

Y. Hong, D. Thirion, S. Subramanian, M. Yoo, H. Choi, H. Y. Kim, J. F. Stoddart*, C. T. Yavuz*
Proc. Natl. Acad. Sci., 117 (28), 16174-16180 (2020).
DOI: 10.1073/pnas.2000606117


Urban mining of precious metals from electronic waste, such as printed circuit boards (PCB), is not yet feasible because of the lengthy isolation process, health risks, and environmental impact. Although porous polymers are particularly effective toward the capture of metal contaminants, those with porphyrin linkers have not yet been considered for precious metal recovery, despite their potential. Here, we report a porous porphyrin polymer that captures precious metals quantitatively from PCB leachate even in the presence of 63 elements from the Periodic Table. The nanoporous polymer is synthesized in two steps from widely available monomers without the need for costly catalysts and can be scaled up without loss of activity. Through a reductive capture mechanism, gold is recovered with 10 times the theoretical limit, reaching a record 1.62 g/g. With 99% uptake taking place in the first 30 min, the metal adsorbed to the porous polymer can be desorbed rapidly and reused for repetitive batches. Density functional theory (DFT) calculations indicate that energetically favorable multinuclear-Au binding enhances adsorption as clusters, leading to rapid capture, while Pt capture remains predominantly at single porphyrin sites.

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Gold Recovery from E-Waste by Porous Porphyrin–Phenazine Network Polymers

T. S. Nguyen, Y. Hong, N. A. Dogan, C. T. Yavuz*
Chem. Mater., 32, 12, 5343–5349 (2020).
DOI: 10.1021/acs.chemmater.0c01734

Gold recovery from electronic waste could prevent excessive mining with toxic extractants and provide a sustainable path for recycling precious metals. Unfortunately, no viable recycling is practiced, except burning electronic circuit boards in underdeveloped countries, mainly because of the lack of chemical scavengers as adsorbents. Here, we report the synthesis of a family of porphyrin–phenazine-based polymers and their gold-capturing properties as well as application in gold recovery from actual e-waste. The polymers show high selectivity toward gold as well as other precious metals. The Au(III) adsorption isotherms were well-fitted to the Langmuir adsorption model and proportionality between porosity and uptake capacity was observed. Solution pH values and illumination conditions were shown to have influences on the performance of the adsorbents with the highest capacity of 1.354 g/g obtained in acidic pH and under continuous UV irradiation. Such a remarkable capacity of 7 times the theoretical estimate was achieved through photochemical adsorption–reduction mechanism supported by the observed suppressing effect of oxidant on gold-capturing ability. The adsorbents are robust and recyclable, a significant advantage over other emerging materials.

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Thiourea-Based Extraction and Deposition of Gold for Electroless Nickel Immersion Gold Process

J. Son, Y. Hong, C. T. Yavuz, J. Han*

Ind. Eng. Chem. Res., 59, 16, 8086-8092 (2020).
DOI: 10.1021/acs.iecr.0c00493


Gold electroless plating for surface finishing of electronic circuits, named electroless nickel immersion gold (ENIG), is widely practiced in the electronics packaging industry. Noncyanide substitutions of the current cyanide bath for immersion gold are being sought for environmental and safety reasons. Herein, as a promising option, a bath using a noncyanide gold complex, Au(I)–thiourea, was developed. The kinetics of gold deposition were estimated with respect to gold concentration, thiourea concentration, pH, and temperature; the transfer coefficient of gold concentration and activation energy were found to be 0.697 and 36.69 kJ·mol–1, respectively. In addition, the quality of gold coating in terms of corrosion resistance was verified by electrochemical analysis. The relationship between particle size and corrosion resistance of the coating was confirmed by morphology observation through scanning electron microscopy and Tafel plots. The corrosion potential of the gold layer with thiourea was found to be −62 mV, close to that of the layer using a thiosulfate–sulfite bath, with an advantage of faster deposition rate. The results suggest Au(I)–thiourea can serve as an eco-friendly and field-implementable option for the ENIG process, helping to realize a closed-loop process of gold: recovering the precious metal from electronic wastes and reusing it in new products.

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Gold recovery using porphyrin-based polymer from electronic wastes: Gold desorption and adsorbent regeneration

J. Son, Y. Hong, G. Han, T. S. Nguyen, C. T. Yavuz, J. Han*
Sci. Total Environ., 704, 135405 (2020).
DOI: 10.1016/j.scitotenv.2019.135405

Electronic wastes containing precious metals have great potential as a sustainable source of such metals. Separation and refining, however, remain complicated, and none of the existing technologies have yet experienced commercialization. A novel porphyrin-based porous polymer, named COP-180, was recently introduced as a powerful adsorbent option, especially for gold, and in this study, aspects of desorption and recovery of adsorbed gold and regeneration of the polymer were investigated. A hydrometallurgical method using non-cyanide leaching agents was developed, and an acid thiourea-based solution was found to be particularly suited for the method based on COP-180 with gold desorption efficiency of 97%. Fourier-transform infrared spectroscopy spectra demonstrated the unaffected structure of COP-180 after desorption, implying the potential of its reuse. This high desorption efficiency was achieved even without typical aiding agents by means of a formamidine disulfide-mediated route that prevented thiourea consumption, which is considered a major drawback of the otherwise promising reagent. Using this method, the polymer was able to maintain more than 94% desorption efficiency after five times of regeneration. The results suggest that acid thiourea can offer a workable means of recovering gold particularly from the excellent gold-adsorbent of COP-180, and that repeated regeneration is also possible.

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Photochemically-enhanced Selective Adsorption of Gold Ions on Tannin-coated Porous Polymer Microspheres

J. Kim, K. R. Kim, Y. Hong, S. Choi, C. T. Yavuz, J. W. Kim*, Y. S. Nam*
ACS Appl. Mater. Interfaces, 11, 24, 21915-21925 (2019).
DOI: 10.1021/acsami.9b05197

Metal recovery from electronic waste and industrial wastewater has attracted increasing attention to recycle precious metals and inhibit the emission of hazardous heavy metals. However, the selective recovery of precious metals with a large quantity is still very challenging because wastewater contains a variety of different cations while precious metal ions are relatively scarce. Here, we introduce a simple method to selectively increase the adsorption of gold ions using tannin-coated porous polymer microspheres through photochemical reduction. Mesoporous poly(ethylene glycol dimethacrylate-co-acrylonitrile) microspheres with an average pore diameter of 13.8 nm were synthesized and used as an adsorbent matrix. Tannic acid (TA) was deposited onto the internal pores of the polymer matrix by simple immersion in an aqueous milieu. TA coatings increased the maximum number of adsorbed gold ions by 1.3 times because of the well-known metal ion chelation of TA. Under light illumination, the maximum number of adsorbed gold ions dramatically increased by 6.1 times. We examined two distinct mechanisms presumably involved in the enhanced adsorption: the photooxidation of TA and plasmon-induced hot electrons. Moreover, TA-coated microspheres exhibited remarkable selectivity for gold ions among competing metal ions commonly found in waste resources. This work suggests that the photochemically activated TA can serve as an excellent adsorbent for the selective and efficient recovery of gold ions from wastewater.

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Nanoporous Polymer Microspheres with Nitrile and Amidoxime Functionalities for Gas Capture and Precious Metal Recovery from E-Waste

N. A. Dogan, Y. Hong, E. Ozdemir, C. T. Yavuz*
ACS Sustain. Chem. Eng., 7 (1), 123–128 (2019).
Invited paper for the special issue on advanced porous materials
DOI: 10.1021/acssuschemeng.8b05490 

Nanoporous materials could offer sustainable solutions to gas capture and precious metal recovery from electronic waste. Despite this potential, few reports combine target functionalities with physical properties such as morphology control. Here, we report a nanoporous polymer with microspherical morphology that could selectively capture gold from a mixture of 15 common transition metals. When its nitriles are converted into amidoxime, the capacity increases more than 20-fold. Amidoximes are also very effective in CO₂ binding and show a record high CO₂/CH₄ selectivity of 24 for potential use in natural gas sweetening. The polymer is successfully synthesized in 1 kg batches starting from sustainable inexpensive building blocks without the need for costly catalysts. Because the morphology is controlled from the beginning, the nanoporous materials studied in lab scale could easily be moved into respective industries.

Link to the journal webpage

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